Separation of fructose and glucose
1、Feed Condition
Basic data | Feed | 11m3/hour;42% (%W/W) F42 high fructose corn syrup |
Feed solid content | 60% | |
pH | 5.5-6.5 | |
Operating temperature | 25-40℃ | |
Technical indicators | Amount of resin | ~ 110 m3 |
Fructose product flow | ~8m3/hour | |
Fructose purity | ≥90% | |
Fructose product liquid-solid content | ~35% | |
Fructose one-time yield | ≥98% | |
Glucose product flow | ~15m3/hour | |
Glucose byproduct liquid-solid content | ~28% |
2. Purification Process
Fructose and glucose are two isomers with the same molecular weight. Fructose is ketohexose while glucose is aldohexose. As Ca2 resin can form a stable complex with fructose and adsorbs fructose in the adsorption agent (Ca2 resin) of the adsorption column, while glucose will not form such a complex and will not be adsorbed (or its adsorption force is smaller than fructose), fructose in high fructose corn syrup has greater adsorption force in Ca2 resin than glucose. Hence, under the action of the desorption agent, fructose retains long hours in resin while glucose retains shorter hours. Glucose will first desorb from the resin. In the continuous chromatographic separation system, fructose and glucose can thus be continuously separated.
3. Operating Cost
The total annual operating cost of equipment | 152 | 10,000 yuan |
Annual output | 35000 | ton/year |
Unit processing cost | 43.4 | yuan/ton |
unit consumption of electricity capacity | 17.5 | yuan/ton |
Amount of processing pure water unit consumption | 22.8 | yuan/ton |
Amount of processing resin unit consumption | 3.1 | yuan/ton |